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Instruction Sheet
Application Tooling for
408--7516
LOC B
1 of 17
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
TE logo is a trademark.
*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.
TOOLING ASSI STANCE CENTER 1--800--722--1111
PRODUCT INFORMA TION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
10 Mar 11 Rev EScrew- Machine Contacts
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended--use, production operations is available.
Figure 1
AMP--TAPETRONIC* 4/8 Indent Stripper
Terminator 599406--[ ] (Requires Funnel)
Tooling for Loose- Piece Contacts
4/8--Indent Hand Crimping Tool
(Typ, Requires Positioner or
Turret Head)
Tooling for Tape Mounted Contacts
Extraction Tool (Typ)
Insertion/Extraction
Tool (Typ)
1. INTRODUCTION
This instruction sheet covers tooling selections for
crimping, inserting, and extracting screw--machine
contacts, and manual application procedures.
Application procedures for the other tools are
packaged with the tool. Read these instructions
thoroughly before making any selections.
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
The screw--machine contacts are supplied in
loose--piece for manual (4/8--indent hand crimping
tools) application and tape mounted for power
assisted (machine) application. Insertion and
extraction tools are used to insert contacts into and
extract contacts from connectors. See Figure 1.
The military uses a standardized numbering system
which pertains to the tools that are qualified to military
specifications (spec). Refer to Figure 2 for a
cross--reference of these tools.
Description Part Number Military Spec
4
/
8
I
d
H
d
601966--1 MIL--C--22520/2--01
4/8--Indent Hand
C
r
i
m
p
i
n
g
T
o
o
l
601967--1 MIL--C--22520/1--01
C
r
i
m
p
i
n
g
T
o
o
l
608651--1 -- -- --
601966--2 MIL--C--22520/2--02
601966--4 MIL--C--22520/2--06
P
i
i
601966--5 MIL--C--22520/2--08
Positioner or
T
u
r
r
e
t
H
e
a
d
601966--6 MIL--C--22520/2--09
T
u
r
r
e
t
H
e
a
d
601966--8 MIL--C--22520/2--23
601967--2 MIL--C--22520/1--02
1--601967--2 MIL--C--22520/1--1 1
91066--1
MIL--I--81969/1--01
or MS3156--22
I
n
s
e
r
t
i
o
n
/
E
x
t
r
a
c
t
i
o
n
91067--1 MIL--I--81969/1--04
Insertion
/
Extraction
Tool
91067--2
MIL--I--81969/1--02
or MS3156--20
91066--3
MIL--I--81969/1--03
or MS3156--16
445147--1 MIL--C--81969/28--02
E
x
t
r
a
c
t
i
o
n
T
o
o
l
58284--1 MIL--C--81969/28--03
E
x
t
r
a
c
t
i
o
n
T
o
o
l
91074--1
MIL--C--81969/28--01
or MS3178--001
Figure 2
Refer to Figure 3 for proper contact and tooling
combination. Read the chart from the left page across
to the right page.
NOTE
i
